E-Truck Lithium Battery System Case

E-truck Lithium battery system

Zhongyi Lithium batteries are used in various trucks, from commercial delivery vehicles to medium-sized electric trucks, as well as refrigerated transport vehicles for transporting food and medicine. For truck fleets, reducing reliance on fossil fuels can ensure long-term cost savings and sustained energy costs, thereby mitigating price fluctuations associated with gasoline or diesel vehicles.

Lithium Battery System Introduction

The system is composed of 48 modules and a box including line contactors, precharge contactor, precharge resistor, fuses, VMU and BMS.

Interface between VMU and BMS:

+12V, 0V: the supply of the BMS from VMU is isolated from chassis. Characteristics: +12V, 900mA. 

CAN bus: CAN L and CAN H. This CAN is dedicated to the link between VMU and BMS.

EM: this signal from BMS is connected to the VMU ground input. This allows the closing of the line contactors and their opening if safe needed.

IGN: this VMU+12V output wakes up the BMS.

The CAN bus is used to exchange data between VMU and BMS.

Characteristics of the CAN bus:

  • CAN 2.0B
  • 250kbits/s

Lithium Battery System Parameter

one battery system48pcs powermodule-12.8V150Ah in series
system nominal voltage614.4V
System nominal capacity150Ah
Battery System Configuration
Battery Module TypePowerModule-12.8V150Ah
Number of Modules in Series48
Number of Modules in Parallel1
Total Number of Battery Modules48
Type of Modules InterconnectSeries strings in Parallel
Battery Management Unit TypeBMS_LV(10-150V)
CAN bus speed250Kbits/s
VMU PresentYes
BMS Control Over Discharge Path ContactorYes
BMS Control Over Charge Path ContactorYes
Using Same Contactor for Charge/Discharge PathNo
Feedback Sense Coil for Discharge Path ContactorYes NC
Feedback Sense Coil for Charge Path ContactorYes NC
Feedback Sense Coil for Discharge Path Pre-charge Auxiliary ContactorNo
Feedback Sense Coil for Charge Path Pre-charge Auxiliary ContactorNo
How to Open Charge or Discharge Contactor for ProtectionBMS Cut Off Directly
BMS Fault (0V = Normal, 12V = Fault)Yes
12 Volt Ignition Enable (0V = Sleep, 12 V = Enable Battery)Yes